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S32205 Duplex Stainless Steel Pipes - High Quality China Suppliers & Factory for Immediate Shipment
Introduction
ASTM A790/A790M S32205 duplex stainless steel pipes combine austenitic-ferritic microstructure to deliver superior strength and corrosion resistance at a cost-effective price point. With 22%-23% chromium, 4.5%-6.5% nickel, 3%-3.5% molybdenum, and 0.14%-0.20% nitrogen, this alloy excels in chloride-rich and mildly sour environments, outperforming 316L and standard austenitic steels while maintaining economical viability.
Key Features
High Strength-to-Weight Ratio:
Yield strength ≥450 MPa (twice 316L), enabling thinner walls and reduced material costs.
Robust Corrosion Resistance:
PREN ≥34 resists pitting, crevice corrosion, and stress corrosion cracking (SCC) in seawater, brine, and H&sub2;S-containing media.
Thermal Versatility:
Stable performance from -50°C to 280°C (-58°F to 536°F), ideal for subsea and chemical processing.
Why Choose S32205 Duplex Stainless Steel Pipe?
- Unmatched Corrosion Resistance: High PREN (Pitting Resistance Equivalent Number) ensures reliability in chloride-rich environments (e.g., seawater, brine) where 316L or 304L would fail.
- High Strength-to-Weight Advantage: Yield strength (~450 MPa) allows reduced wall thickness, lowering material and installation costs while maintaining pressure ratings.
- Cost-Effective for Demanding Conditions: Balances performance and cost between standard austenitic steels (e.g., 316L) and super duplex grades (e.g., S32750).
- Stress Corrosion Cracking (SCC) Immunity: Critical for oil/gas applications with H&sub2;S/CO&sub2; exposure or high-pressure systems.
- Thermal & Mechanical Stability: Retains properties across a wide temperature range, ideal for cyclic thermal loads.
- Certified Compliance: Meets ASTM A790/A928 standards for seamless/welded duplex stainless steel pipes.
Example Use Case
A seawater cooling system in a Middle East desalination plant switched from 316L to S32205 pipes, eliminating pitting corrosion issues and achieving a 25% reduction in system weight with no failures over 10+ years.
Material Specification
Standard:
ASTM A790/A790M
O.D:
1/8" NB TO 32" NB, (10.29MM-812.80MM), (Customization Available)
W.T:
SCH 10S, SCH 40S, SCH 80S, SCH160, SCH XXS (Customization Available)
Application:
- Oil & Gas Production Systems
- Chemical Processing Equipment
- Offshore and Marine Applications
- Desalination Plants
- Pulp & Paper Industry
- Power Generation (FGD Systems)
- Wastewater Treatment Plants
- Heat Exchangers and Condensers
End:
Plain End, Beveled End, Threaded
Processing:
Cut-to-length; Polishing.
Inspection:
- 100% PMI TESTED
- EN10204.3.1B MILL TEST CERTIFICATE
- THIRD PARTY INSPECTION ACCEPTED
Delivery Condition:
Cold Drawn, Annealed and Pickled/ Polished /Bright Annealed/ Sand blasting/ Shot Blasting.
Marking:
All SS SMLS Pipes are marked as follows: Standard, Grade, OD, Thickness, Length, Heat No. (Or as per the customer’s request)
Packing:
Packed in Wooden Boxes, plywood cases, Steel Strips Bundled, or as per Customers Requests
Specials:
Sizes and Specifications other than above can be customized on request.
Specification parameters
S32205 Chemical Composition
| HEAT NO. | CHEMICAL COMPOSITION (%) | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| C | Mn | P | S | Si | Ni | Cr | Mo | N | ||
| STAND. | MIN. | 4.50 | 22.00 | 3.00 | 0.14 | |||||
| MAX. | 0.03 | 2.00 | 0.03 | 0.020 | 1.00 | 6.50 | 23.00 | 3.50 | 0.20 | |
S32205 Mechanical Properties
| Mechanical Properties | |||||
|---|---|---|---|---|---|
| Grade | Tensile Strength (MPa) min | Yield Strength 0.2% Proof (MPa) min | Elongation (% in 50mm) min | Hardness | |
| HRW | HRC | ||||
| S32205 | 655 | 450 | 25 | 290 | 30 |
Equivalent Grades - (ASTM A790/A790M S32205 Equivalent Grades)
| ASTM A790/A790M S32205 (UNS S32205) Equivalent Grades | ||||||
|---|---|---|---|---|---|---|
| ISO | EN (Europe) | DIN (Germany) | JIS (Japan) | GB (China) | UNS (USA) | Common Name |
| X2CrNiMoN22-5-3 (ISO 15510) | 1.4462 (EN 10088-2) | X2CrNiMoN22-5-3 (DIN 17440) | SUS 329J3L (JIS G3463) | 022Cr22Ni5Mo3N (GB/T 21833) | S32205 | 2205 (Duplex) |
ASTM A312/A312M Standard Cold Machining size Deviation Permitted
| ASTM A312/A312M-09 Standard Permitted Tolerance of WT and OD | |||||
|---|---|---|---|---|---|
| Nominal Outside Diameter | Allowable deviation | Nominal wall thickness | Allowable deviation | ||
| 1/8”—1 1/2“ | (10.29—48.26) | +0.4 -0.8 | 1/8”—1 1/2“ | (10.29-73.03) all of t | +20 -12.5 |
| >1 1/2“—4” | (48.26—114.3) | ±0.8 | 3“—18” | (88.9-457.2) t/D=5% | +22.5 -12.5 |
| >4”—8" | (114.3—219.08) | +1.6 -0.8 | 3“—18” | (88.9-457.2) t/D>5% | +15 -12.5 |
| >8“—18" | (219.08—457.2) | +2.4 -0.8 | ≥20" | =508 t of wld pipe | +17.5 -12.5 |
| >18”—26“ | (457.2—660.4) | +3.2 -0.8 | ≥20" | =508 t/D=5% | +22.5 -12.5 |
| >26”—34” | (660.4—863.6) | +4.0 -0.8 | ≥20" | =508 t/D>5% | +15 -12.5 |
| >34“—48" | (863.6—1219.2) | +4.8 -0.8 | |||
| Thin wall pipe (t/D=3%) ovality condition: Any cross section in a steel pipe Dmax Dmin=1.5%nominal, and (Dmax Dmin)/ 2 conforms to the stipulated diameter tolerance range. | |||||
Comparison Table Of American Standard Dimensions - (ANSI B36.19 & ANSI B36.10) (This data refers to ASTM A312)
| OD DN | IN | OD MM | ANSI B36.19 | ANSI B36.10 | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Nominal diameter in inches | ||||||||||||||||||||
| 5s | 10s | Sched.40s | Sched.40 | Sched.80s | Sched.80 | 10 | 20 | 30 | Standard | |||||||||||
| mm | Kg/m | mm | Kg/m | mm | Kg/m | mm | mm | Kg/m | mm | mm | Kg/m | mm | Kg/m | mm | Kg/m | mm | Kg/m | |||
| 6 | 1/8" | 10.29 | - | - | 1.24 | 0.281 | 1.73 | 371 | 1.73 | 2.41 | 0.467 | 2.41 | - | - | - | - | - | - | 1.73 | 0.371 |
| 8 | 1/4" | 13.72 | - | - | 1.65 | 0.499 | 2.24 | 0.644 | 2 | 3.02 | 0.809 | 3.02 | - | - | - | - | - | - | 2.24 | 0.644 |
| 10 | 3/8" | 17.14 | - | - | 1.65 | 0.64 | 2.31 | 0.858 | 2.31 | 3.2 | 1.118 | 3.2 | - | - | - | - | - | - | 2.31 | 0.858 |
| 15 | 1/2" | 21.34 | 1.65 | 0.814 | 2.11 | 1.016 | 2.77 | 1.26 | 2.77 | 3.73 | 1.62 | 3.73 | - | - | - | - | - | - | 2.77 | 1.26 |
| 20 | 3/4" | 26.67 | 1.65 | 1.034 | 2.11 | 1.298 | 2.87 | 1.68 | 2.87 | 3.91 | 2.19 | 3.91 | - | - | - | - | - | - | 2.87 | 1.68 |
| 25 | 1" | 33.4 | 1.65 | 1.312 | 2.77 | 2.125 | 3.38 | 2.5 | 3.38 | 4.55 | 3.23 | 4.55 | - | - | - | - | - | - | 3.36 | 2.5 |
| 32 | 1 1/4" | 42.16 | 1.65 | 1.674 | 2.77 | 2.732 | 3.56 | 3.38 | 3.56 | 4.85 | 4.46 | 4.85 | - | - | - | - | - | - | 3.56 | 3.38 |
| 40 | 1 1/2" | 48.26 | 1.65 | 1.926 | 2.77 | 3.155 | 3.68 | 4.05 | 3.68 | 5.08 | 5.4 | 5.08 | - | - | - | - | - | - | 3.68 | 4.05 |
| 50 | 2" | 60.32 | 1.65 | 2.424 | 2.77 | 3.992 | 3.91 | 5.43 | 3.91 | 5.54 | 7.47 | 5.54 | - | - | - | - | - | - | 3.91 | 5.43 |
| 65 | 2 1/2" | 73.02 | 2.11 | 3.747 | 3.05 | 5.345 | 5.16 | 8.62 | 5.16 | 7.01 | 11.4 | 7.01 | - | - | - | - | - | - | 5.16 | 8.62 |
| 80 | 3" | 88.9 | 2.11 | 4.585 | 3.05 | 6.557 | 5.49 | 11.28 | 5.49 | 7.62 | 15.25 | 7.62 | - | - | - | - | - | - | 5.49 | 11.28 |
| 90 | 3 1/2" | 101.6 | 2.11 | 5.272 | 3.05 | 7.526 | 5.74 | 13.56 | 5.74 | 8.08 | 18.62 | 8.08 | - | - | - | - | - | - | 5.74 | 13.56 |
| 100 | 4" | 114.3 | 2.11 | 5.945 | 3.05 | 8.496 | 6.02 | 16.06 | 6.02 | 8.56 | 22.29 | 8.56 | - | - | - | - | - | - | 6.02 | 16.06 |
| 125 | 5" | 141.3 | 2.77 | 9.639 | 3.4 | 11.74 | 6.55 | 21.76 | 6.55 | 9.52 | 30.92 | 9.52 | - | - | - | - | - | - | 6.55 | 21.76 |
| 150 | 6" | 168.28 | 2.77 | 11.514 | 3.4 | 14.037 | 7.11 | 28.23 | 7.11 | 10.97 | 42.52 | 10.97 | - | - | - | - | - | - | 7.11 | 28.23 |
| 200 | 8" | 219.08 | 2.77 | 15.049 | 3.76 | 20.334 | 8.18 | 42.49 | 8.18 | 12.7 | 64.57 | 12.7 | - | - | 6.35 | 33.28 | 7.04 | 36.8 | 8.18 | 42.4 |
| 250 | 10" | 273.05 | 3.4 | 23.028 | 4.19 | 28.29 | 9.27 | 60.24 | 9.27 | 12.7 | 81.46 | 15.09 | - | - | 6.35 | 41.7 | 7.8 | 51 | 9.27 | 60.24 |
| 300 | 12" | 323.85 | 3.96 | 31.806 | 4.57 | 36.633 | 9.52 | 73.76 | 10.31 | 12.7 | 97.36 | 17.48 | - | - | 6.35 | 49.68 | 8.38 | 65.14 | 9.52 | 73.76 |
| 350 | 14" | 355.6 | 3.98 | 34.99 | 4.78 | 42.102 | 9.52 | - | 11.13 | - | - | 19.05 | 6.35 | 54.63 | 7.92 | 67.98 | 9.52 | 81.21 | 9.52 | 81.21 |
| 400 | 16" | 406.4 | 4.19 | 42.35 | 4.78 | 48.22 | 9.52 | - | 12.7 | - | - | 21.44 | 6.35 | 62.58 | 7.92 | 77.9 | 9.52 | 93.13 | 9.52 | 93.18 |
| 450 | 18" | 457.2 | 4.19 | 47.7 | 4.78 | 54.3 | 9.52 | - | 14.27 | - | - | 23.82 | 6.35 | 70.5 | 7.92 | 87.8 | 11.13 | 122.12 | 9.52 | 105.05 |
| 500 | 20" | 508 | 4.77 | 60.32 | 5.54 | 69.766 | 9.52 | - | 15.09 | - | - | 26.19 | 6.35 | 78.47 | 9.52 | 116.97 | 12.7 | 155 | 9.52 | 116.97 |
| 550 | 22" | 558.8 | 4.77 | - | 5.54 | - | 9.52 | - | - | - | - | 28.58 | 6.35 | 86.42 | 9.52 | 128.89 | 12.7 | 170.86 | 9.52 | 128.89 |
| 600 | 24" | 609.6 | 5.54 | 84.1 | 6.35 | 96.215 | 9.52 | - | 17.48 | - | - | 30.96 | 6.35 | 96.215 | 9.52 | 140.8 | 14.7 | 209.54 | 9.52 | 140.81 |
| 650 | 26" | 660.4 | - | - | - | - | 9.52 | - | - | - | - | - | 7.92 | 127.58 | 12.7 | 202.65 | - | - | 9.52 | 152.73 |
| 700 | 28" | 711.2 | - | - | - | - | 9.52 | - | - | - | - | - | 7.92 | 137.52 | 12.7 | 218.54 | 15.88 | 271.94 | 9.52 | 164.65 |
| 750 | 30" | 762 | 6.35 | 120.59 | 7.92 | 147.45 | 9.52 | - | - | - | - | - | 7.92 | 147.45 | 12.7 | 234.44 | 15.88 | 291.81 | 9.52 | 176.57 |
| 800 | 32" | 812 | - | - | - | - | 9.52 | - | 17.48 | - | - | - | 7.92 | 157.39 | 12.7 | 250.33 | 15.88 | 311.67 | 9.52 | 188.5 |
| 850 | 34" | 863.6 | - | - | - | - | 9.52 | - | 17.48 | - | - | - | 7.92 | 167.32 | 12.7 | 266.22 | 15.88 | 331.54 | 9.52 | 200.42 |
| 900 | 36" | 914.4 | - | - | - | - | 9.52 | - | 19.05 | - | - | - | 7.92 | 177.26 | 12.7 | 282.18 | 15.88 | 351.41 | 9.52 | 212.34 |
Frequently Asked Questions
What is the chemical composition of S32205 duplex stainless steel pipe?
S32205 duplex stainless steel consists of 22%-23% chromium, 4.5%-6.5% nickel, 3%-3.5% molybdenum, and 0.14%-0.20% nitrogen. This specific combination provides its balanced austenitic-ferritic microstructure.
How does the yield strength of S32205 compare to 316L?
S32205 duplex stainless steel has a minimum yield strength of 450 MPa, which is approximately twice the yield strength of standard 316L austenitic stainless steel. This allows for thinner pipe walls and reduced overall material weight.
What are the main application fields for ASTM A790 S32205 pipes?
Primary applications include oil and gas production systems, chemical processing equipment, offshore and marine installations, desalination plants, pulp and paper processing, power generation (FGD systems), wastewater treatment plants, and heat exchangers.
What temperature range can S32205 duplex pipes withstand?
S32205 pipes maintain stable mechanical and thermal performance over a temperature range from -50°C to 280°C (-58°F to 536°F), making them suitable for subsea and challenging chemical processing environments.
What standards and inspections apply to these pipes?
They conform to the ASTM A790/A790M standard. Quality assurance includes 100% PMI testing, EN10204.3.1B Mill Test Certificates, and acceptance of third-party inspections.
Why is S32205 highly resistant to stress corrosion cracking (SCC)?
The high content of chromium (22%-23%), molybdenum (3%-3.5%), and nitrogen (0.14%-0.20%), combined with the duplex microstructure, gives S32205 a high Pitting Resistance Equivalent Number (PREN ≥34), which provides immunity to stress corrosion cracking in chloride-rich and sour environments.