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S32205 Duplex Stainless Steel Pipes from China - Leading Suppliers and Factory for Quick Delivery

ZONSUN STEEL is a leading supplier and exporter of S32205 Duplex Stainless Steel Pipes, manufactured in our advanced factory in China. We adhere to international standards, ensuring top-quality products for our customers. With stock readily available for immediate shipment, we guarantee fast delivery to meet your needs. Trust ZONSUN STEEL for all your Duplex Stainless Steel requirements

    Introduction

    ASTM A790/A790M S32205 duplex stainless steel pipes combine austenitic-ferritic microstructure to deliver superior strength and corrosion resistance at a cost-effective price point. With 22%-23% chromium, 4.5%-6.5% nickel, 3%-3.5% molybdenum, and 0.14%-0.20% nitrogen, this alloy excels in chloride-rich and mildly sour environments, outperforming 316L and standard austenitic steels while maintaining economical viability.

    Key Features

    • High Strength-to-Weight Ratio: Yield strength ≥450 MPa (twice 316L), enabling thinner walls and reduced material costs.
    • Robust Corrosion Resistance: PREN ≥34 resists pitting, crevice corrosion, and stress corrosion cracking (SCC) in seawater, brine, and H₂S-containing media.
    • Thermal Versatility: Stable performance from -50°C to 280°C (-58°F to 536°F), ideal for subsea and chemical processing.

    Why Choose S32205 Duplex Stainless Steel Pipe?

    • Unmatched Corrosion Resistance: High PREN (Pitting Resistance Equivalent Number) ensures reliability in chloride-rich environments (e.g., seawater, brine) where 316L or 304L would fail.
    • High Strength-to-Weight Advantage: Yield strength (~450 MPa) allows reduced wall thickness, lowering material and installation costs while maintaining pressure ratings.
    • Cost-Effective for Demanding Conditions: Balances performance and cost between standard austenitic steels (e.g., 316L) and super duplex grades (e.g., S32750).
    • Stress Corrosion Cracking (SCC) Immunity: Critical for oil/gas applications with H₂S/CO₂ exposure or high-pressure systems.
    • Thermal & Mechanical Stability: Retains properties across a wide temperature range, ideal for cyclic thermal loads.
    • Certified Compliance: Meets ASTM A790/A928 standards for seamless/welded duplex stainless steel pipes.

    Example Use Case

    A seawater cooling system in a Middle East desalination plant switched from 316L to S32205 pipes, eliminating pitting corrosion issues and achieving a 25% reduction in system weight with no failures over 10+ years.

    Material Specification

    Standard ASTM A790/A790M
    O.D. Range 1/8" NB TO 32" NB (10.29MM - 812.80MM), Customization Available
    W.T. Range SCH 10S, SCH 40S, SCH 80S, SCH160, SCH XXS, Customization Available
    Applications Oil & Gas Production, Chemical Processing, Offshore/Marine, Desalination, Pulp & Paper, FGD Systems, Wastewater Treatment, Heat Exchangers & Condensers
    End Types Plain End, Beveled End, Threaded
    Processing Cut-to-length; Polishing.
    Inspection 100% PMI Tested, EN10204.3.1B Mill Test Certificate, Third Party Inspection Accepted
    Delivery Condition Cold Drawn, Annealed & Pickled, Polished, Bright Annealed, Sand Blasting, Shot Blasting
    Marking Standard, Grade, OD, Thickness, Length, Heat No. (or per customer's request)
    Packing Wooden Boxes, Plywood Cases, Steel Strips Bundled, or per customer request
    Specials Custom sizes and specifications available on request

    Specification Parameters

    S32205 Chemical Composition

    HEAT NO. CHEMICAL COMPOSITION (%)
    C Mn P S Si Ni Cr Mo N
    STAND. MIN. 4.50 22.00 3.00 0.14
    MAX. 0.03 2.00 0.03 0.020 1.00 6.50 23.00 3.50 0.20

    S32205 Mechanical Properties

    Mechanical Properties
    Grade Tensile Strength (MPa) min Yield Strength 0.2% Proof (MPa) min Elongation (% in 50mm) min Hardness
    HRW HRC
    S32205 655 450 25 290 30

    Equivalent Grades - (ASTM A790/A790M S32205 Equivalent Grades)

    ASTM A790/A790M S32205 (UNS S32205) Equivalent Grades
    ISO EN (Europe) DIN (Germany) JIS (Japan) GB (China) UNS (USA) Common Name
    X2CrNiMoN22-5-3 (ISO 15510) 1.4462 (EN 10088-2) X2CrNiMoN22-5-3 (DIN 17440) SUS 329J3L (JIS G3463) 022Cr22Ni5Mo3N (GB/T 21833) S32205 2205 (Duplex)

    ASTM A312/A312M Standard Cold Machining Size Deviation Permitted

    ASTM A312/A312M-09 Standard Permitted Tolerance of WT and OD
    Nominal Outside Diameter Allowable Deviation Nominal Wall Thickness Allowable Deviation
    1/8”—1 1/2“ (10.29—48.26) +0.4 -0.8 1/8”—1 1/2“ (10.29-73.03) all of t +20 -12.5
    >1 1/2“—4” (48.26—114.3) ±0.8 3“—18” (88.9-457.2) t/D=5% +22.5 -12.5
    >4”—8" (114.3—219.08) +1.6 -0.8 3“—18” (88.9-457.2) t/D>5% +15 -12.5
    >8“—18" (219.08—457.2) +2.4 -0.8 ≥20" =508 t of wld pipe +17.5 -12.5
    >18”—26“ (457.2—660.4) +3.2 -0.8 ≥20" =508 t/D=5% +22.5 -12.5
    >26”—34” (660.4—863.6) +4.0 -0.8 ≥20" =508 t/D>5% +15 -12.5
    >34“—48" (863.6—1219.2) +4.8 -0.8
    Thin wall pipe (t/D=3%) ovality condition: Any cross section in a steel pipe Dmax Dmin=1.5% nominal, and (Dmax Dmin)/ 2 conforms to the stipulated diameter tolerance range.

    Comparison Table Of American Standard Dimensions - (ANSI B36.19 & ANSI B36.10) (This data refers to ASTM A312)

    OD DN IN OD MM ANSI B36.19 ANSI B36.10
    Nominal diameter in inches
    5s 10s Sched.40s Sched.40 Sched.80s Sched.80 10 20 30 Standard
    mm Kg/m mm Kg/m mm Kg/m mm mm Kg/m mm mm Kg/m mm Kg/m mm Kg/m mm Kg/m
    6 1/8" 10.29 - - 1.24 0.281 1.73 371 1.73 2.41 0.467 2.41 - - - - - - 1.73 0.371
    8 1/4" 13.72 - - 1.65 0.499 2.24 0.644 2 3.02 0.809 3.02 - - - - - - 2.24 0.644
    10 3/8" 17.14 - - 1.65 0.64 2.31 0.858 2.31 3.2 1.118 3.2 - - - - - - 2.31 0.858
    15 1/2" 21.34 1.65 0.814 2.11 1.016 2.77 1.26 2.77 3.73 1.62 3.73 - - - - - - 2.77 1.26
    20 3/4" 26.67 1.65 1.034 2.11 1.298 2.87 1.68 2.87 3.91 2.19 3.91 - - - - - - 2.87 1.68
    25 1" 33.4 1.65 1.312 2.77 2.125 3.38 2.5 3.38 4.55 3.23 4.55 - - - - - - 3.36 2.5
    32 1 1/4" 42.16 1.65 1.674 2.77 2.732 3.56 3.38 3.56 4.85 4.46 4.85 - - - - - - 3.56 3.38
    40 1 1/2" 48.26 1.65 1.926 2.77 3.155 3.68 4.05 3.68 5.08 5.4 5.08 - - - - - - 3.68 4.05
    50 2" 60.32 1.65 2.424 2.77 3.992 3.91 5.43 3.91 5.54 7.47 5.54 - - - - - - 3.91 5.43
    65 2 1/2" 73.02 2.11 3.747 3.05 5.345 5.16 8.62 5.16 7.01 11.4 7.01 - - - - - - 5.16 8.62
    80 3" 88.9 2.11 4.585 3.05 6.557 5.49 11.28 5.49 7.62 15.25 7.62 - - - - - - 5.49 11.28
    90 3 1/2" 101.6 2.11 5.272 3.05 7.526 5.74 13.56 5.74 8.08 18.62 8.08 - - - - - - 5.74 13.56
    100 4" 114.3 2.11 5.945 3.05 8.496 6.02 16.06 6.02 8.56 22.29 8.56 - - - - - - 6.02 16.06
    125 5" 141.3 2.77 9.639 3.4 11.74 6.55 21.76 6.55 9.52 30.92 9.52 - - - - - - 6.55 21.76
    150 6" 168.28 2.77 11.514 3.4 14.037 7.11 28.23 7.11 10.97 42.52 10.97 - - - - - - 7.11 28.23
    200 8" 219.08 2.77 15.049 3.76 20.334 8.18 42.49 8.18 12.7 64.57 12.7 - - 6.35 33.28 7.04 36.8 8.18 42.4
    250 10" 273.05 3.4 23.028 4.19 28.29 9.27 60.24 9.27 12.7 81.46 15.09 - - 6.35 41.7 7.8 51 9.27 60.24
    300 12" 323.85 3.96 31.806 4.57 36.633 9.52 73.76 10.31 12.7 97.36 17.48 - - 6.35 49.68 8.38 65.14 9.52 73.76
    350 14" 355.6 3.98 34.99 4.78 42.102 9.52 - 11.13 - - 19.05 6.35 54.63 7.92 67.98 9.52 81.21 9.52 81.21
    400 16" 406.4 4.19 42.35 4.78 48.22 9.52 - 12.7 - - 21.44 6.35 62.58 7.92 77.9 9.52 93.13 9.52 93.18
    450 18" 457.2 4.19 47.7 4.78 54.3 9.52 - 14.27 - - 23.82 6.35 70.5 7.92 87.8 11.13 122.12 9.52 105.05
    500 20" 508 4.77 60.32 5.54 69.766 9.52 - 15.09 - - 26.19 6.35 78.47 9.52 116.97 12.7 155 9.52 116.97
    550 22" 558.8 4.77 - 5.54 - 9.52 - - - - 28.58 6.35 86.42 9.52 128.89 12.7 170.86 9.52 128.89
    600 24" 609.6 5.54 84.1 6.35 96.215 9.52 - 17.48 - - 30.96 6.35 96.215 9.52 140.8 14.7 209.54 9.52 140.81
    650 26" 660.4 - - - - 9.52 - - - - - 7.92 127.58 12.7 202.65 - - 9.52 152.73
    700 28" 711.2 - - - - 9.52 - - - - - 7.92 137.52 12.7 218.54 15.88 271.94 9.52 164.65
    750 30" 762 6.35 120.59 7.92 147.45 9.52 - - - - - 7.92 147.45 12.7 234.44 15.88 291.81 9.52 176.57
    800 32" 812 - - - - 9.52 - 17.48 - - - 7.92 157.39 12.7 250.33 15.88 311.67 9.52 188.5
    850 34" 863.6 - - - - 9.52 - 17.48 - - - 7.92 167.32 12.7 266.22 15.88 331.54 9.52 200.42
    900 36" 914.4 - - - - 9.52 - 19.05 - - - 7.92 177.26 12.7 282.18 15.88 351.41 9.52 212.34
    Frequently Asked Questions (FAQ)
    What is the chemical composition of S32205 duplex stainless steel pipes?
    S32205 duplex stainless steel pipes consist of 22%-23% chromium, 4.5%-6.5% nickel, 3%-3.5% molybdenum, 0.14%-0.20% nitrogen, and a maximum of 0.03% carbon. This combination provides a balanced austenitic-ferritic microstructure.
    How does the strength of S32205 compare to standard 316L stainless steel?
    S32205 offers a high strength-to-weight ratio with a minimum yield strength of ≥450 MPa, which is twice the yield strength of standard 316L stainless steel. This allows for thinner pipe walls and reduced material costs.
    What are the key corrosion resistance properties of ASTM A790 S32205?
    With a Pitting Resistance Equivalent Number (PREN) of ≥34, S32205 provides robust resistance to pitting, crevice corrosion, and stress corrosion cracking (SCC) in chloride-rich, seawater, brine, and H₂S-containing environments.
    What is the operating temperature range for S32205 duplex pipes?
    S32205 duplex stainless steel pipes offer thermal versatility and stable performance across a wide temperature range from -50°C to 280°C (-58°F to 536°F).
    What standards and inspections apply to these duplex stainless steel pipes?
    The pipes comply with the ASTM A790/A790M standard. Quality assurance processing includes 100% PMI testing, EN10204.3.1B Mill Test Certificates, and they accept third-party inspections.
    In what industries and applications are S32205 pipes commonly used?
    Common applications include oil and gas production systems, chemical processing equipment, offshore and marine applications, desalination plants, pulp and paper processing, FGD systems in power generation, wastewater treatment plants, and heat exchangers.